To better meet the growing demand of global retailers and engineering clients, and further improve production efficiency and product quality, Tianjin Golden Starfish Technology Co., Ltd. (Starfish Carpet) has successfully completed a comprehensive factory upgrade. The upgrade covers production equipment, workshop layout and quality control system, doubling the annual production capacity and enhancing the company’s core competitiveness in the global carpet market. This is another important measure for Starfish Carpet to expand its global business after obtaining GRS 2026 certification.
1. Details of Factory Upgrade
The factory upgrade project started in the first quarter of 2026 and was completed in three months. The total investment exceeded 5 million yuan, covering three core areas:
- Advanced Equipment Upgrade: We have introduced 10 sets of international advanced carpet production equipment, including 5 sets of fully automated Wilton looms and 3 sets of high-efficiency eco-friendly dyeing machines. The new equipment not only improves production efficiency by 60% but also reduces manual operation errors, ensuring the consistency of product quality. At the same time, the new dyeing equipment further optimizes the eco-friendly dyeing process, reducing carbon emissions by 20%.
- Workshop Layout Optimization: On the basis of the original 30,000 ㎡ modern workshop, we have optimized the production layout, divided the workshop into raw material storage area, production area, quality inspection area, packaging area and logistics area, realizing a one-stop production process from raw materials to finished products. The optimized layout shortens the production cycle by 30% and improves the efficiency of logistics and transportation.
- Quality Control System Upgrade: We have added a number of advanced testing equipment, including colorimeters, wear resistance testers and environmental protection detectors, forming a more strict full-process quality control system. The number of quality inspectors has been increased by 50%, and each production link is monitored in real time to ensure that the pass rate of products leaving the factory reaches 100%.
2. Benefits of Factory Upgrade
The successful completion of the factory upgrade brings tangible benefits to Starfish Carpet and our global cooperative customers:
- Doubled Production Capacity: The annual production capacity of carpets has increased from 5 million square meters to 10 million square meters, which can fully meet the large-volume order needs of global retailers and engineering projects, especially during the peak sales season.
- Faster Delivery Speed: The optimized production process and advanced equipment have shortened the delivery cycle of conventional orders to 5-7 days and customized orders to 20-25 days, which is 40% shorter than before, greatly reducing the inventory pressure of customers.
- Improved Product Quality: The advanced production equipment and strict quality control system further improve the stability of product quality, reducing the after-sales problem rate to less than 0.1%, providing customers with more reliable products.
- Stronger Customization Capability: The new equipment supports more complex pattern weaving and color matching, and the customization cycle is shortened by 30%, which can better meet the personalized needs of global customers.
3. Commitment to Global Customers
The relevant person in charge of Starfish Carpet said: “The factory upgrade is an important step for us to respond to the global market demand and improve our core competitiveness. We will continue to adhere to the concept of ‘quality first, customer-oriented’, and use more advanced equipment, more strict quality control and more efficient services to provide global retailers and engineering clients with high-quality carpet products and customized solutions. We will also continue to invest in technological innovation and green manufacturing, and work with global partners to achieve win-win development.”
With the upgraded factory and doubled production capacity, Starfish Carpet can provide you with faster delivery, more stable quality and more professional customization services. Whether you are a global retailer with large-volume order needs or an engineering client with customized requirements, we can meet your needs. Contact us now to get a detailed quotation and free sample service, and start your high-efficiency cooperation with Starfish Carpet.